« Reply #2 on: January 29, 2013, 11:12:35 PM »
+1 johnahamelv, this would be my initial thought as well. The other possibility is that the bearing has been replaced. By of the looks of your pinion someone obviously got thread lock on the main shaft and inside the pinion and at some point and used pliers to remove it (or tried to remove it). If thread lock ran down onto or into the bearing this could have caused the wear (brown ring). Your pinion also needs to be replaced with the newer hardened version. The silver areas on the teeth of the pinion mean that the coating protecting the pinion has worn away and the aluminum pinion will wear rapidly causing rough spots on your main gear from this point forward. Depending on the main gear wear and your tolerance to gear noise you may also need to replace the main gear. Hope this helps.
Rich
« Last Edit: January 30, 2013, 12:03:35 AM by RichL »
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Synergy E5: Scorpion HKIII 4025-1100, CC ICE2 120HV, Rail 556/96, V-Bar Silverline
Synergy E7: Quantum 4530-500, CC ICE2 160HV, Rail 716/116, V-Bar Silverline