Synergy Tech Support

Other Manufacturer => General Heli Support => Topic started by: Invrtd on December 12, 2011, 10:25:29 AM

Title: Hacker and helical gears
Post by: Invrtd on December 12, 2011, 10:25:29 AM
Anyone go thru any bearings on their hacker motors with helical gears?  I have read some horror stories but this could be with older hacker motors and not new tornado.
Title: Re: Hacker and helical gears
Post by: seldred on December 12, 2011, 10:28:24 AM
I have not had an issue with mine, and I have not seen Matt or anyone else have and issue with theirs. If there was one, I would think it would happen under the extreme stress some of these pilots have put on their setup.

Best,
-Steve
Title: Re: Hacker and helical gears
Post by: stevehof on December 12, 2011, 10:38:23 AM
Excessive motor bearing wear is more likely to occur with ships that don't have the pinion/shaft support bearing design. The E6/7 has bearing support for the end of the motor shaft.
Title: Re: Hacker and helical gears
Post by: Invrtd on December 12, 2011, 11:57:31 AM
http://www.agroengineers.com/gears/Helical-Gears.shtml (http://www.agroengineers.com/gears/Helical-Gears.shtml)

Info about helical in link above.  Text below from RR but on a different machine.

I have been flying the helical gears on my 700E and here are my answers to your questions...


Another

Toasted another outer bearing on my new Hacker motor (100 flights)!! If any company would like to hire me to test your product, I am available and I promise to put it through it's paces!! LOL!!
I just found out today that the cause of the bearing failure is the helical gear exerting a great amount of force on the pinion which puts excessive force on the bearing. Hopefully a shim will take care of the problem!!

Both from RR MEMBERS.  Wonder if mikado went to herringbone because of this?
Title: Re: Hacker and helical gears
Post by: Chris Sexton on December 12, 2011, 12:05:47 PM
Well I don't have 100 flights on mine yet, but no bearing issues so far.  I pulled the motor out last week to check the bearings when I had the main gear out to check the OWB.
Title: Re: Hacker and helical gears
Post by: steffgiguere on December 12, 2011, 04:59:44 PM
Same here, only have 72 flights on mine but no bearing issues. I think the the degree of angle is another thing which could favor the Synergy design.
Title: Re: Hacker and helical gears
Post by: Yanick Larouche on December 12, 2011, 05:40:59 PM
Same thing for me !

No problem with hacker 470 motor.

Synergy E6/E7 have a very good gear design.

 ;D
Title: Re: Hacker and helical gears
Post by: Zack Bury on December 12, 2011, 05:46:08 PM
I have around 85 flights on my hacker 470Kv motor, no problems yet!
Title: Re: Hacker and helical gears
Post by: Branden Wheaton on December 12, 2011, 06:48:38 PM
106 flights on the E6 @10S
56 flights on the E7@12S
Both running hacker motors  and no bearing issues
Title: Re: Hacker and helical gears
Post by: Jean-Luc Bolduc on December 12, 2011, 07:07:06 PM
75 flights on Hacker 470kv, no bearing problems so far.
Title: Re: Hacker and helical gears
Post by: Matt Botos on December 13, 2011, 12:49:22 PM
Invrtd(Clark),

I can't speak for other helicopters but for the E6/7, setup your helical pinion height correctly and you will not have an issue. I designed it to cancel out helical forces.

On the E6/7 the bottom of the pinion should be in contact with the lower shaft support bearing. If it is not set up this way the helical forces will pull  down on the shaft.

If this is happening on a Trex700E you might get better answers concerning this topic in a Trex700E forum.

Thanks,

Matt
Title: Hacker and helical gears
Post by: HelliYea on December 13, 2011, 05:27:34 PM
Can anyone please post a photo of the correct pinion placement?  Thanks.
Title: Re: Hacker and helical gears
Post by: Invrtd on December 14, 2011, 04:47:42 AM
I do not have a trex 700.  I figured you had designed the helicopter to accommodate this possible issue.  I wanted to see if anyone has had any issues with there hacker motors with this design which others are having on the trex.  Just need to get my velocity 90 sold to pull the trigger on a synergy!
Title: Re: Hacker and helical gears
Post by: Ross Lawton on December 20, 2011, 04:20:07 AM
For HelliYea  :)

Here is a photo of my installation with the pinion and the lower bearing support.

Hope this helps!

Cheers!
Ross

[attachment deleted by admin]
Title: Hacker and helical gears
Post by: HelliYea on December 20, 2011, 02:24:29 PM
Thanks Ross.  Much appreciated.