November 22, 2024, 09:08:34 PM

Author Topic: E5 Tail Transmission Failure: sorry Matt it was clearly my fault  (Read 4772 times)

Offline Kevin Feil

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Re: E5 Tail Transmission Failure: Open letter to E5 Senior Designer / Engineer
« Reply #15 on: December 16, 2013, 10:12:28 PM »
Well said Big Joe! And Happy Holidays to you...   

K
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Offline ChrisW

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Re: E5 Tail Transmission Failure: sorry Matt it was clearly my fault
« Reply #16 on: December 17, 2013, 06:08:22 PM »
I updated the original post to remove my unfounded rant, as the main points I had made were quoted and rebuffed already so it's there for reference. I hope nobody minds... It was pretty long winded anyway.

I also wanted to apologize to Matt for going overboard based on an incorrect evaluation of why the failure occurred. Thanks again for all of the good input and advice from everyone in this thread. Looks like at least one other owner was saved from a possible incident by finding this thread and noticing that he had not loctited / tightened the set screw in his tail shaft, so at least something good came out of it anyway...

The E5 is back together, and flew again today!

It took the crash exceedingly well, and is apparently extremely strong. The frame savers worked perfectly, and a couple of the aluminum frame spacers bent taking the brunt of the loads and saving the main frames from damage. The main shaft bent slightly, but surprisingly the feathering shaft was fine (hit with power off for over a second, so no real headspeed left...) The top and middle main bearings were gonners; bottom one was fine. A little heat from the heat gun and they came out easily enough.

Broke the front battery tray, but all electronics lived including the banana-d battery, which is amazing. Overall not too bad a rebuild considering the fall from 40-ish feet onto a hard grass softball field, nose first. Any Align model would probably have been a re-kit (based on my personal experience with them anyway.)

Merry Christmas / Happy Holidays to all. Hope you all get the toys you ask (yourselves  ;)) for ...

-Chris

Offline Scott Anderson

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Re: E5 Tail Transmission Failure: sorry Matt it was clearly my fault
« Reply #17 on: December 18, 2013, 12:55:43 AM »
Glad to see you back in the air! The E5 is build very solid, I have planted mine inverted into a concrete runway and the frames survived and so did the boom the head didn't survive but I that's expected from the the way & what it hit. Totally thought it was a rekit but amazed by what held up. I've had other heli's crash softer and where completely destroyed.
 Always feel free to ask as many questions that you need to, the Reps and Synergy customers on this forum are like no other, IMO truly the best in the hobby!
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Offline Greg Jackson

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Re: E5 Tail Transmission Failure: sorry Matt it was clearly my fault
« Reply #18 on: December 18, 2013, 10:26:15 AM »
Glad it is back together and flying.  I would still recommend changing the Feathering shaft if you bent the main shaft and even the bearings were gone. 
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Offline Rodney Kirstine

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Re: E5 Tail Transmission Failure: sorry Matt it was clearly my fault
« Reply #19 on: December 18, 2013, 10:34:31 AM »
Glad you've got it back in the air, Chris!
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Offline Kevin Feil

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Re: E5 Tail Transmission Failure: sorry Matt it was clearly my fault
« Reply #20 on: December 18, 2013, 08:25:39 PM »
Congrats Chris, glad to hear your Airborne Again.
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