I had one side of mine jam up now and then after a flight. Seems on some it may be possible for the connection to jam up. Went in with a polish wheel on a dremel to be safe to open the tolerances a tiny bit. I didn't see any burrs or unusual marks on mine.
I was expecting them to be like the E5. Crazy tight when brand new, but wore in a little with use.
Reporting this sort of stuff to Matt and the gang is how things get improved. A pile of angry people with nothing but grammatically questionable strings of expletives to offer just leaves Matt confused
Designing robots is the same deal. I tell anyone who gets our stuff that if anything goes wrong, you tell me about it, even if it's something cheap or silly you just replace vs. repair. I tell thing to people I see flying Synergy.